FlexoPilot Prepress • Flexo • Solutions

Separation & Production-Ready Files

• We prepare artwork files according to flexographic printing standards. Our process includes trapping, bleed control, barcode verification, white ink layers, varnish plates and minimum dot optimization to ensure reliable plate production.

Print, Screening & 3D Visualization

• We generate accurate print simulations, screening previews and 3D packaging mockups. This allows printers and clients to validate the final result before plate making and avoid costly production errors.

Colorimetric Problem Solving

• We analyze and solve color reproduction issues including dot gain, ink density, curves and color separations to achieve stable and predictable print results.

Prepress Workflow Automation

• We design automated prepress workflows using systems such as Esko Automation Engine to streamline production, reduce manual tasks and improve consistency.

Core Services

• File preparation for flexographic plate making
• Image cleaning and optimization
• Font and vector correction
• Dimension verification
• Bleed and margin adjustments
• Proof generation (BAT)

Advanced Services

• Trapping and pullback management
• Minimum dot optimization
• White ink layer management
• Varnish layer preparation
• Color separation preparation
• Print simulation

Enterprise Services

• Full prepress department management
• Workflow integration from design to plate making
• Production monitoring and optimization
• Advanced technical consulting
• Designer training sessions